| NOMINAL SIZE (BASED ON OVERALL LENGTH OF TOOL) | CUTTING CAPACITY | |
| SOFT-TO-MEDIUM HARD MATERIALS UP TO 31 ROCKWELLC | HARD MATERIALS UP TO 42 ROCKWELLC | |
| 18" (457mm) | 0.375" (10mm) | 0.250" (6mm) |
| 24" (610mm) | 0.375" (10mm) | 0.250" (6mm) |
| 30" (762mm) | 0.500" (12mm) | 0.375" (10mm) |
| 36" (914mm) | 0.563" (14mm) | 0.437" (11mm) |
Using sandpaper brisky rub the inside of the eye-hole.Remove excess point and dirt until the walls of the eyehole are clean.
Apply a piece of duct tape or industrial masking tape over the outside end of the head.
Mix part A and B of the premeasured epoxy adhesive in the tub provided or in some other small container.Pour all of the premeasured mixed epoxy into eyehole.
Set head with tape down on floor with open end of eyehole up.
Slowly place handle into epoxy until the handle stops on the floor.Hold/prop handle upright and straight for 24 hours.




It is not uncommon for Nuplaglas striking tool handles to exceed 500# in this test!
| STATIC FORCE TEST | |
|---|---|
| Hammer Head Weight (ounces) |
Static Force (pounds) |
| less than 7 | 60 |
| 7-13 | 125 |
| 13-16 | 150 |
| 16-20 | 175 |
| 20-24 | 200 |
| 24-28 | 225 |
| over 28 | 250 |
| WEDGED HAMMERS - MECH/LOC OR WOOD | |
|---|---|
| Hammer Head Weight (ounces) |
Static Tensile Force (pounds) |
| less than 6 | 200 |
| 6-20 | 400 |
| 20 and over | 1,000 |
| CHEMICALLY BONDED HAMMERS - NUPLABOND | |
|---|---|
| Hammer Head Weight (ounces) |
Static Tensile Force (pounds) |
| less than 13 | 750 |
| 13 and over | 2,250 |
Nupla is committed to making the strongest, safest, and most ergonomic tools in the industry. Ergonomics is another word for Human Engineering, i.e., the study of the relationship between humans and machines in terms of physiological and technological requirements. This description is synonymous with Nupla's approach to developing its Ergo Power® striking and digging tool lines as well as its soft face lines of striking tools. In designing these tools, Nupla adopted the theory of 'Commercial Ergonomics' which emphasizes greater comfort and reduced user fatigue. Over the centuries, wood handled tools did not address the issue of ergonomics as wood handle manufacturers maximized available wood. Since they were unable to cut wood into ergonomic shapes, manufacturers combined wood handles with grips of various materials, such as foam, in their efforts to make an ergonomic tool.
Nupla's Ergo Power® digging tools, designed to fit the user's hands, feature the combination of an injection molded outer polypropylene sleeve over a Nuplaglas® core. The comfortable handle shape increases tool efficiency by eliminating unnecessary movement, such as the twisting motion required by an unbalanced shovel load. With improved hand control, this unique handle design also reduces forearm fatigue and blistering of the hands. Nupla's Ergo Power® striking tools, which feature the same manufacturing technology, reduce arm vibration and thus user fatigue. The harmonics or 'shock load' while striking is absorbed by the molded polypropylene shell which acts as a natural shock absorber.
Nupla designed and patented its Smart Hammer Technology® to make the most ergonomic dead blow, non-marring striking tools in the industry. The Power Drive® tool line, which features Smart Hammer Technology® , offers 69 tools including non-sparking, and is based on the OSHA concept of reducing musculoskeletal injuries involving repetitive striking motions. The dead blow feature of Power Drive® hammers, which is achieved by means of free-flowing shot contained in the molded tool head cavities, not only reduces vibration and sting but also increases driving force by 40% requiring less striking effort. Non-marring and non-sparking features further enhance the tool line.
Nupla Classic® fiberglass handled digging and striking tools feature many styles of soft, comfortable, and ergonomic grips suitable for most applications. The variety of grip styles designed for a better fit, alleviate the gripping effort and 'squeeze' even in moist or humid conditions.
Safety, a key factor in the design of all Nupla products, can also be described as 'freedom from danger, risk, or injury'. Nupla products use the finest raw materials and combine pultruded fiberglass, engineered polymers, adhesives and epoxy bonding methods developed over decades to produce tools that far exceed all ANSI and Federal specifications. These features help to prevent catastrophic tool failures, even under extreme conditions, thus minimizing the possibility of injury. For example, tests of Nupla's Ergo Power® digging tools have proven that the external engineered polymer sleeve will contain any fracture of the internal fiberglass core and prevent user injury. This same feature enhances the safety of Nupla's Ergo Power® striking tools. The polymer sleeves around the fiberglass handles of these tools will contain any fracture of the Nuplaglas® and prevent separation of the handle from the striking head. The Ergo Power® feature is also available in Nupla's Power Pylon® shovel line.
Ergonomic Fact Sheet (January 27, 1999)
OSHA is developing a national ergonomic protection standard that will promote technological improvements to control exposure to workplace ergonomic risk factors.
Currently, OSHA can consider ergonomic hazards (under Section 5 of the OSHA Act) when making normal workplace inspections. OSHA Inspectors may issue a citation to an employer for ergonomic disorders if:
CTD - Cumulative Trauma Disorders are now the leading type of industrial injury.
RMI - Repetitive Motion Injuries.
Shock, vibration, and stress are major contributors to fatigue and CTD's.
Carpal Tunnel Syndrome - one of the most common CTD's is caused primarily by poor work positioning or awkward wrist postures. One case can cost an employer around $30,000 in compensation claims and lost productivity, and an average of $50,000 in legal costs or damages.
Tendonitis ("Tennis elbow") can be caused when bones and joints are routinely subjected to heavy shocks and stresses.
Injuries related to poor ergonomics cost about $25 billion per year.
A quality ergonomic tool is designed to deliver the greatest power with the least effort while exposing the worker to a minimum of shock, vibration, stress, and poor posture.
| NOMINAL SIZE |
|
MINIMUM BREAKING STRENGTH |
MAXIMUM ELONGATION AT WORK LOAD |
||||
|---|---|---|---|---|---|---|---|
| 3/16 |
|
2,500# | 0.7 OF 1% | ||||
| 1/4 |
|
7,800# | 0.7 OF 1% | ||||
| 5/16 |
|
11,000# | 0.7 OF 1% | ||||
| 3/8 |
|
12,000# | 0.7 OF 1% | ||||
| 7/16 |
|
17,000# | 0.7 OF 1% | ||||
| 1/2 |
|
20,000# | 0.7 OF 1% | ||||
| 9/16 |
|
28,500# | 0.7 OF 1% | ||||
| 5/8 |
|
30,000# | 0.7 OF 1% | ||||
| 3/4 |
|
40,000# | 0.7 OF 1% | ||||
| 1 |
|
55,000# | 0.7 OF 1% | ||||
| NOMINAL SIZE |
|
MINIMUM BREAKING STRENGTH |
MAXIMUM ELONGATION AT WORK LOAD |
||||
|---|---|---|---|---|---|---|---|
| 3/16 |
|
N/A | N/A | ||||
| 1/4 |
|
10,920# | 0.7 OF 1% | ||||
| 5/16 |
|
11,800# | 0.7 OF 1% | ||||
| 3/8 |
|
16,800# | 0.7 OF 1% | ||||
| 7/16 |
|
19,500# | 0.7 OF 1% | ||||
| 1/2 |
|
28,000# | 0.7 OF 1% | ||||
| 9/16 |
|
29,500# | 0.7 OF 1% | ||||
| 5/8 |
|
42,000# | 0.7 OF 1% | ||||
| 3/4 |
|
56,000# | 0.7 OF 1% | ||||
| 1 |
|
77,000# | 0.7 OF 1% | ||||
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ASME B107.59-2002 | SLUGGING AND STRIKING WRENCHES |
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ANSI B209.7-1982 | AMERICAN NATIONAL STANDARD FOR HAND TOOLS, RIPPING CHISELS, AND FLOORING/ELEC- TRICIAN'S CHISELS: SAFETY REQUIREMENTS |
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ANSI Z525.4-2002 | AMERICAN NATIONAL STANDARD FOR PRODUCT SAFETY SIGNS AND LABELS |
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ANSI Z535.1-2002 | AMERICAN NATIONAL STANDARD FOR SAFETY COLOR CODE |
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ANSI Z535.3-2002 | AMERICAN NATIONAL STANDARD FOR CRITERIA FOR SAFETY SYMBOLS |
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ASME B107.100-2002 | WRENCHES |
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ASME B107.41-2004 | NAIL HAMMERS: SAFETY REQUIREMENTS |
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ASME B107.42M-1997 | HATCHETS: SAFETY REQUIREMENTS |
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ASME B107.43-2002 | WOOD-SPLITTING WEDGES |
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ASME B107.52M-1998 | NAIL PULLER BARS: SAFETY REQUIREMENTS |
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ASME B107.53-2004 | BALL PEEN HAMMERS: SAFETY REQUIREMENTS |
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ASME B107.54-2001 | HEAVY STRIKING TOOLS: SAFETY REQUIREMENTS |
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ASME B107.55-2002 | AXES: SAFETY REQUIREMENTS |
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ASME B107.56-1999 | BODY REPAIR HAMMERS AND DOLLY BLOCKS: SAFETY REQUIREMENTS |
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ASME B107.57-2005 | BRICKLAYERS' HAMMERS AND PROSPECTING PICKS |
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ASME B107.58M-1998 | RIVETING, SCALING AND TINNER'S SETTING HAMMERS: SAFETY REQUIREMENTS |
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ASTM F1505-2007 | STANDARD SPEnd CapIFICATION FOR INSULATED AND INSULATING STRIKING TOOLS |
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IEnd Cap 60900-2004 | LIVE WORKING: HAND TOOLS FOR USE UP TO 1,000 Vac AND 1,500 Vdc |
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ISO 15601 | HAMMERS: TECHINCAL SPECIFICATIONS CONCERNING STEEL HAMMER HEADS - TEST PROCEDURES |
| Effect of Sunlight and Weathering | None to slight |
| Water Absorption - Weight change after 24 hours. | 0.02% |
| Arc Resistance | 135 seconds |
| Dielectric Constant | 106 cycles @ 4.80 |
| Dielectric Strength | 200" specimen @ 207 volts/MIL, short time, step by step |
| Power Factor | 106 cycles @ 0.012 |
| Volume Resistency | ohms per centimeter, 50% relative humidity, 23°C, 73.4°F @ 1012 |
| Flexural Strength - This property is the force required to break a sample beam supported on two separate supports at the center. | 125,000 pounds per square inch |
| IZOD Impact Strength - This property measures the relative resistance to fracture by a sudden blow such as with a hammer. | 17.1 foot pounds per inch of notch |
| Modulus of Elasticity in Tension - This property is essentially a measure of stiffness. Defined as the ratio of the stress applied either tension or flexure to the strain or amount of yield which results from that stress. | 6,000,000 pounds per square inch |
| Tensile Strength - This is the characteristic strength measured in pounds required to break a sample material under tension one inch by one inch in cross-section. | 100,000 pounds per square inch |
| Specific Gravity | 1.85 - 2.05 or approximately 2 grams per cubic centimeter |
| Burning Rate - Nuplaglas® is classed as self extinguishing. This means that although it might be forced to burn while exposed to a flame, it will not support combustion when the flame is removed. | Self extinguishing |
| Coefficient Thermal Expansion - This property relates to the change in length which occurs as a result of a change in temperature. | 2-3 millionths of an inch for each degree rise in temperature |
| K-Thermal Conductivity | .00248 BTU per square foot per second per zero degrees F per inch |
| Operating Temperature - Nuplaglas® can withstand continuous exposure up to a temperature of 250°F without significant degradation of its strength. At a temperature of 250°F the handle will begin to lose flexural and impact strength properties. However, once the handle has cooled completely, it recovers to its original strength. There is no degradation of strength at 0°F. | 250°F maximum continuous |
| Burning Rate - Nuplaglas® is classed as self extinguishing. This means that although it might be forced to burn while exposed to a flame, it will not support combustion when the flame is removed. | Self extinguishing |
| Tip - Color | Material | Hardness |
|---|---|---|
| SUPER SOFT - GRAY |
VINYL | 45 - 58 SHORE A - INSTANTANEOUS |
| SOFT-BROWN | VINYL | 45 - 58 SHORE A - 30 SECONDS |
| MEDIUM-RED | VINYL | 59 - 72 SHORE A - 30 SECONDS |
| TOUGH-GREEN | VINYL | 73 - 85 SHORE A - 30 SECONDS |
| MEDIUM HARD - CREAM | NYLON | 40 - 48 SHORE D - 30 SECONDS |
| HARD - BLACK | NYLON | 49 - 60 SHORE D - 30 SECONDS |
| EXTRA HARD - YELLOW | NYLON | 60 - 65 SHORE D - 30 SECONDS |
| STEEL | STEEL | 38 - 43 SHORE C - 30 SECONDS |
| BRASS | BRASS | 76 - 80 SHORE B - 30 SECONDS |
| Quick-Change Tips | ||
|---|---|---|
| Tip Diameter | Screw Size | Tip Weight |
| 1" | 1/4 - 20 | 1.5 oz |
| 1.5" | 5/16 - 18 | 4 oz |
| 2" | 3/8 - 16 | 8 oz |
| 2.5" | 1/2 - 13 | 1.0# |
| 3" | 1/2 - 13 | 1.5# |
| Cushion Blow (CBH) Tips | ||
|---|---|---|
| Tip Diameter | Screw Size | Tip Weight |
| 1.25" | 1/4 - 20 | 0.75 oz |
| 1.375" | 1/4 - 20 | 1.0 oz |
| 1.75" | 5/16 - 18 | 1.4 oz |